How HPGRs compare to conventional milling - The Weir …

HPGR wear vs conventional mills. Ball, SAG and rod mills all require their grinding media to be regularly replaced, unlike a HPGR. High Pressure Grinding Rolls have lower maintenance overheads than ball and rod mills, …

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Ball mill and rod mill are suitable for different materials. 1. Selection by material's hardness. Ball mill has a strong adaptation of material, and it is suitable for grinding hard materials, such as slag, iron ore, copper ore, etc. Rod mill is suitable for grinding brittle material, such as rare metals. 2.

CONTINUOUS IMPROVEMENT AT SENTINEL (WITH …

Figure 4 and Figure 5 show the daily average SAG and ball mill specific grinding energy (SGE) for Train 1 and Train 2, respectively. It is interesting to note that the SGE in the SAG mill is reasonably stable even though the ore hardness increased somewhat over time. Varying the portion of secondary crushing along with fine blasting,

MODULE #5: FUNCTIONAL PERFOMANCE OF BALL …

If a ball mill contained only coarse particles, then 100% of the mill grinding volume and power draw would be applied to the grinding of coarse particles. In reality, the mill always contains fines: these fines are present in the ball mill feed and are produced as the particles pass through the mill.

Improving Energy Efficiency in Barrick Grinding Circuits

The SAG mill and ball mill original design was reviewed and a change resulted in the application of a gearless drive wrap-around motors on both machines. This immediately delivered energy savings as the units areinherently more efficient in transferring incoming power to the shell of the mill. The use of

Achievement of High Energy Efficiency in Grinding Mills …

SAG Mill Ball Charge The SAG mill was simulated to require a 10-12% ball charge with a top size of 125mm. During the commissioning phase no balls were required to be added to the SAG mill to achieve the target throughput of 575tph. This allows for great flexibility in the future and significant security for the future.

Mill drives: the desire for increased power and the ...

secondary mill power that permits the range of vari- ability samples to be processed according to whether a "SAG Mill limiting" condition, i.e., harder ore, or a "Ball Mill limiting" condition, i.e., softer ore exists. For example, a ratio of 1:1.5 or up to 1:2 would indicate a trend away from processing harder ore types and

GROSS POWER CALCULATOR - SMC Testing

Pictures of the insides of an AG mill and a SAG mill which have been crash stopped are shown in Figures 5 and 6 respectively. Accurate measurements of the ball filling can only be made after the mill is ground out. In this case the mill is operated with the feed turned off until all of the ore has exited the mill.

Difference Between Sag Mill vs Ball Mill - mech4study

Today we will learn about difference between sag mill vs ball mill. A mill is a machine by which solid or hard materials are broken into smaller pieces by means of grinding, crushing or cutting. This commutation is an essential part of …

Paper # 25 - Copper Mountain Overview on the Grinding ...

The grinding circuit for the Copper Mountain project consists of one FLSmidth SAG mill and two FLSmidth ball mills. Figure 1 - Overview grinding circuit The Copper Mountain SAG mill is 10363 mm [34 feet] in diameter and 6096 mm [20 feet] long. It is a grate discharge mill with an inside diameter of 10363 mm [34 feet] and a grinding length of 5334

Ball, Pebble and SAG Mills: A Buyers Guide

The Ball Mill, the Pebble Mill and the SAG Mill are 3 of the most popular types of mills on the industrial market. They are primarily used for the Mining industry, but they can also be used in the Chemical & Processing industry which has it's own category page for those listings here: Ball, Pebble, SAG Mills for Chemical Use .

(PDF) Grinding in Ball Mills: Modeling and Process Control

Grinding in ball mills is an important technological process applied to reduce the. size of particles which may have different nature and a wide diversity of physical, mechanical and chemical ...

How HPGR compares to conventional milling - The Weir …

HPGR wear vs conventional mills. Ball, SAG and rod mills all require their grinding media to be regularly replaced, unlike a HPGR. High Pressure Grinding Rolls have lower maintenance overheads than ball and rod mills, primarily because the grinding media in conventional mills needs to be replaced on a more regular basis.

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Modelling SAG milling power and specific ... - ScienceDirect

The ball charge is a function of the bulk fraction of the SAG mill volume (Jb) occupied by balls; the ore retained in the mill is the result of the volumetric filling which depends on the ore size distribution (specially the % +6″ and the % −6″ +1″), on the rotational speed (N/Nc) and on the solid concentration by weight fraction inside ...

SAG MILL DISCHARGE SCREENS-TROMMEL vs. …

The SAG mill has a trommel on the discharge end of it. Oversize is returned to the mill by a bucket wheel and water jet. Trommel undersize was pumped to a vibrating screen where the screen oversize was sent back to the mill and the undersize was pumped to the cyclone circuit. Figure 2 shows the flowsheet for line 2 with only the trommel,

Ball Mills | Industry Grinder for Mineral Processing ...

Ball Mills 【Capacity】 0.2-90 T/H 【Advantages】Designed for long service life, minimum maintenance, can grind and homogenize mineral ores down to the nano range, a large volume of processing capacity 【Max Feeding Size】 <25mm 【Discharge Size】0.075-0.4mm 【Types】Overflow ball mills, grate discharge ball mills 【Service】 24hrs quotation, custom …

What are the differences between ball mill and rod mill ...

Ball mill and rod mill are suitable for different materials. 1. Selection by material's hardness. Ball mill has a strong adaptation of material, and it is suitable for grinding hard materials, such as slag, iron ore, copper ore, etc. Rod mill is suitable for grinding brittle material, such as rare metals. 2.

Optimization of mill performance by using - SciELO

Optimization of mill performance by using online ball and pulp measurements by B. Clermont* and B. de Haas* Synopsis Ball mills are usually the largest consumers of energy within a mineral concentrator. Comminution is responsible for 50% of the total mineral processing cost. In today's global markets, expanding mining groups are trying

(PDF) A comparison of wear rates of ball mill grinding media

abrasive and impact wear due to their large. (75 – 100 mm) dia meters. Ball mill balls. experience a greater number of impacts, but at. lower magnitude than SAG mill balls, due t o. the smaller ...

SAG Mill Optimization using Model Predictive Control

Control of -SemiAutogenous Grinding(SAG) mill weight is an example of an important process that exhibits many of these aspects. Maintaining the SAG mill weight at the optimum value is critical for achieving maximum grind rate efficiency and mill production (Powell, M.S., van der Westhuizen, A.P., & Mainza, A.N. 2009).

difference between sag mill and ball mill

Difference Between Sag Mill Ball Mill. Today we will learn about difference between sag mill vs ball mill A mill is a machine by which solid or hard Get Price And Support Online Power Split Between Sag And Ball Mills canei Difference Between A Sag Mill And Ball are often used in the total power between the SAG circuit and ballmill circuit often at an arbitrary power split

SAG Mill Grinding Circuit Design - 911metallurgist.com

Table of Contents Autogenous Grinding CircuitsSAG vs Ball Mill AdvantagesAG & SAG Mill Grinding Compared – Which is BestTesting for …

TECHNICAL NOTES 8 GRINDING R. P. King - …

LG A mill power equation for SAG mills. Minerals and Metallurgical Processing. Feb 1990 pp57-62. Gross power No load power Net power drawn by the charge (8.13) The net power is calculated from Net power KD2.5L e! c./ Watts (8.14) In equation 8.14, D is the diameter inside the mill liners and Le is the effective length of the mill including the ...

Energy Use of Fine Grinding in Mineral Processing - …

AG or SAG mill, intermediate grinding to a ball mill or tower mill, and fine grinding to a stirred mill such as an Isamill or Stirred Media Detritor (SMD). Of course, various exceptions to these typical values can be found. In fine grinding, a material with an F80 of less than 100 lm is comminuted to a P80 of 7 to 30 lm. (P80s of

What's the Difference Between SAG Mill and Ball Mill ...

SAG mill vs Ball mill Crushing ratio. The biggest characteristic of the sag mill is that the crushing ratio is large. The particle size of the materials to be ground is 300 ~ 400mm, sometimes even larger, and the minimum particle size of the materials to be discharged can reach 0.1 mm. The calculation shows that the crushing ratio can reach ...

What's the Difference Between Ball Mill, Rod Mill and SAG ...

SAG vs Ball Mills. By comesa_web Inglés. It's important to point out that in a SAG mill, the crushing load is composed of two components; the mineral rocks and the iron balls. Thus the mineral type affects SAG mills more than ball mills. Due to the heterogeneous nature of the foundations, the minerals don't possess a single hardness. ...

What's the difference of Ball mill, SAG mill, AG mill?

Attrition mill is a type of grinding mill by kinds of media to crush lump to powder-like substances. The impact can be rock on rock such as in an Autogenous Grinding (AG) mill, rock and a small ball charge (~10%), used in Semi Autogenous Grinding (SAG) mills, balls of various sizes in Ball Mills and less commonly these days, steel rods in Rod Mills.